Modelling and simulation for the joint maintenance-inventory optimisation of production systems

Simulation methodologies are developed to model the joint optimization of preventive maintenance and spare parts inventory for a specific industrial plant under different production configurations. First, spare parts provisioning for a single-line system is considered, with the assumption that the demand is driven by maintenance requirements. The results indicate that a periodic review policy with replenishment as frequent as inspection is cost-optimal. Second, the joint optimization model for a multi-line (parallel) system is developed. It is found that a just-in-time review policy with inspection as frequent as replenishment produces the lowest cost policy. In this latter case, an implication of the proposed methodology is that, where mathematical modelling is intractable, or the use of certain assumptions make them impractical, simulation modelling is an appropriate solution tool. Under both production settings, the long-run average cost per unit time is used as the optimality criterion for the comparison of several policies

Evaluating Morphological Computation in Muscle and DC-motor Driven Models of Human Hopping

In the context of embodied artificial intelligence, morphological computation refers to processes which are conducted by the body (and environment) that otherwise would have to be performed by the brain. Exploiting environmental and morphological properties is an important feature of embodied systems. The main reason is that it allows to significantly reduce the controller complexity. An important aspect of morphological computation is that it cannot be assigned to an embodied system per se, but that it is, as we show, behavior- and state-dependent. In this work, we evaluate two different measures of morphological computation that can be applied in robotic systems and in computer simulations of biological movement. As an example, these measures were evaluated on muscle and DC-motor driven hopping models. We show that a state-dependent analysis of the hopping behaviors provides additional insights that cannot be gained from the averaged measures alone. This work includes algorithms and computer code for the measures.Comment: 10 pages, 4 figures, 1 table, 5 algorithm

Joint optimisation of inspection maintenance and spare parts provisioning: a comparative study of inventory policies using simulation and survey data

The demand for industrial plant spare parts is driven, at least in part, by maintenance requirements. It is therefore important to jointly optimise planned maintenance and the associated spare parts inventory using the most appropriate maintenance and replenishment policies. In this simulation-based study, we address this challenge in the context of the random failure of parts in service and the replacement of defective parts at inspections of period T. Inspections are modelled using the delay-time concept. A number of simultaneous periodic review and continuous review replenishment policies are compared. A paper making plant provides a real context for the presentation of our ideas. We survey practitioners working with such plant to collect real data that inform the values of parameters in the models. Our simulation results indicate that a periodic review policy with ordering that is twice as frequent as inspection is cost optimal in the context of the plant that we study. For the purpose of comparison, we also present and discuss the characteristics of the various policies considered

Optimisation of inspection policy for multi-line production systems

This paper develops a simulation model to determine the cost-optimum inspection policy for a multi-line production system taking account of simultaneous downtime. The machines in the multi-line system are subject to a two stage failure process that is modelled using the delay-time concept. Our study indicates that: consecutive inspection of lines with priority for failure repair is cost-optimal, with a cost reduction of 61% compared to a ‘run-to-failure’ policy; and maintainers need to be responsive to operational requirements. Our ideas are developed in the context of a case study of a plant with three parallel lines, one of which is on cold-standby. Keywords: maintenance; delay-time model; simulation; production; parallel lines; manufacturing; preventive maintenance

Numerical predictions of U-notched sample failure based on a discrete energy argument

The file attached to this record is the author's final peer reviewed version. The Publisher's final version can be found by following the DOI link.Kodsi (2016) proposed a criterion for isotropic, linear elastic media in a brittle state applicable to both sharp and blunt notches. Fracture toughness and material strength are the only parameters required to operate the criterion. This paper provides a formulation of the criterion speci c to blunt notches and further examines the capability of the criterion for samples weakened by U-notches. Predictions are compared to signi cant experimental results from U-notched samples that were subject to mixed-mode fracture. Good agreement is demonstrated, justifying and substantiating the theory

Nanoclay Performance on Resistance of Clay under Freezing Cycles

This study aims to investigate effect of nanoclay on resistance of the exposed clay soils in freezing in vitro conditions. The clay sample was selected from the considered land. Then they were mixed on water in 1.5, 3, 4.5 and 6 percents as well as without nanoclay. There were prepared cylinders with 3.81 cm diameter and 7.62 cm height, which they have been placed in conditions without freezing, one cycle, two cycles and three cycles of freezing. Then they were tested under uniaxial experiment. Then they were analyzed by SPSS software. The results show that adding nanoclay with 1.5, 3, 4.5 and 6 percents will reduce soil strength during freezing cycles. It can be occurred because adding nanoclay will result to increase special surface of the samples; consequently, increasing electrical load increases water absorption, which it can be partly cause of non-effective increasing nanoclay in soil resistance. There is also a significant difference between pressure strength of soils with lower humidity and those with higher humidity. It confirms that increasing humidity decreases strength level, which increasing water absorption of samples by nanoclay is reason of decreasing strength. There is an inverse significant relationship between increasing nano and soil water absorption, which its reason may be that adding nanoclay because of increasing samples special surface and consequently, increasing electricity load will increase water absorption and samples’ plasticity. It can be expected that samples’ permeability will decline by increasing their plasticity. There is also a significant relationship between increasing nano and soil liquid and doughiness limit that its reason can be increasing rate of water absorption in samples due to presence of nanoclay.© JASEMKeywords: Nanoclay, Resistance, Freezing, Sample, Uniaxia

High temperature optical absorption investigation into the electronic transitions in sol–gel derived C12A7 thin films

Optical absorption into 6 mm thick sol–gel derived films, annealed at 1300 °C of 12CaO·7Al2O3 calcium aluminate binary compound on MgO〈100〉 single crystal substrates was studied at temperatures ranging from room temperature to 300 °C. Experimental data were analysed in both Tauc and Urbach regions. The optical band gap decreased from 4.088 eV at 25 °C to 4.051 eV at 300 °C, while Urbach energy increased from 0.191 eV at 25 °C to 0.257 eV at 300 °C. The relationship between the optical band gap and the Urbach energy at different temperatures showed an almost linear relationship from which the theoretical values of 4.156 and 0.065 eV were evaluated for the band gap energy and Urbach energy of a 12CaO·7Al2O3 crystal with zero structural disorder at 0 K

The incidence of prostate cancer in Iran: Results of a population-based cancer registry

Background: Little is known about the epidemiology of prostate cancer in Iranian men. We carried out an active prostate cancer surveillance program in five provinces of Iran. Methods: Data used in this study were obtained from population-based cancer registries between 1996 and 2000. Results: The age-standardized incidence rate of prostate carcinoma in the five provinces was 5.1 per 100,000 person-years. No significant difference was seen in the age-standardized incidence rate of prostate cancer within the provinces studied. The mean±SD age of patients with prostate cancer was 67±13.5 years. Conclusion: The incidence of prostate cancer in Iran is very low as compared to the Western countries. This can partly be explained by lack of nationwide screening program, younger age structure and quality of cancer registration system in Iran